Medical waste processesing – MED WASTE PRO

Objective

Modern system for medical waste treatment that helps to minimize waste, including dangerous (infected) waste. Waste minimization it is a huge step to clean environment and improving the state of health

MED WASTE PRO/

Stage:/

Pre-production/

description (4)MED WASTE PRO is highly automated device, designed for use in small and medium-sized hospitals and clinics, for environmentally sound disposal of potentially infected with solid medical wastes. Waste that past treatment in the future may be disposed of as normal domestic wastes. In contrast to the traditional technology for medical waste incineration, the use of MED WASTE PRO does not form carbon monoxide, dioxins and chlorinated furans.

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MED WASTE PRO/

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Pre-production/

  • Complex solution for disposal of various medical wastes, including infected
  • Waste humidity up to 80%
  • No air and surface water contamination
  • Ultra–low emissions technology
  • No pathogens, fliers, rodents
  • Produced liquid fuel – equivalent to light diesel
  • Unit requires small area
  • Lower temperature of the disposal process
  • Simple control system

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MED WASTE PRO/

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Pre-production/

Environment:

Local and state laws and regulations prescribe that hazardous waste, contaminated with pathogen agents and infectious waste must be treated and disposed of in a safe and environmentally friendly manner. MED WASTE PRO is the result of advanced research aimed at developing technical solutions that are optimal for minimizing the impact on the environment and human health.

Best techniques:

The efficient technology of hazardous waste disposal and recovery of valuable materials. The ecological safety is the primary requirement imposed on modern technological processes of domestic MW processing. The adoption of the multiloop circulation thermolysis principle in waste processing allows to fulfill this requirement for the major part, in view of the deeper destruction of wastes. As a result, toxic high-molecular components are transformed into low-molecular ones so that their toxicity reduces.

Furthermore, toxic volatiles, which are present in the gas, are after-burned at a temperature of 1100 – 1200ºС, so that provides a complete decomposition of dioxins and furanes.

Automatic control unit:

MED WASTE PRO control system is based on real-time microcomputer technology, guaranteeing high reliability and safe operation. Main cycle phases and the machine’s actual parameters are displayed on the LCD panel during the cycle progress.

Main physical parameters of the process (i.e. temperature, pressure, time and gas composition) are controlled and displayed. The control system is easy to use and programmable.

Safety:

During the operation may have been occurring several risk situations. Actions and technical solutions to be taken in such cases have been verified to eliminate or reduce risks in the most appropriate manner by adopting adequate protection measures.

Operation:

All control devices are clearly visible and the operating cycle has been designed to simplify and reduce as much as possible the need for operator’s intervention. In terms of risk avoidance, the automatic operating system (automatic cycle selector) for the entire cycle guarantees maximum safety.

Documentation:

For a clear and concise documentation of cycle process, the control unit is provided with a printer, which is connected to the PC. In a case of an uncompleted cycle, the printout will indicate the cycle failure and the cause of the failure. An additional RS485/RS232 PC and Advanced PC Windows-based software for monitoring, logging and control are available. A circular or trace strip chart temperature and pressure recorder, gas composition can be supplied on request.

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MED WASTE PRO/

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Pre-production/

MED WASTE PRO process is fundamentally new technology of multiloop circulating thermolysis, which provides a complete thermal decomposition of medical wastes (MW), disinfection of metal needles and metal tools at high temperature in the reactor (1) without oxygen. Hazardous components of MW, which are formed a gas mixture, circulates in the multiloop system (5, 6, 7, 8, 9) until completely decomposed to low molecular components. The forming gas (2) burned in a special device, preventing the formation of toxic elements.

Thermal processing in a hermetically sealed reactor without air. The reaction produces carbon and gas. Allocated during thermolysis volatile components, in the presence of carbon (involved as a catalyst), are in transformed into gas.

Deep thermal decomposition of heavy fractions of the liquid components of the synthesis gas, through the use of cyclone circulation system, allows to receive light fractions liquid fuel, in its characteristics comparable with a diesel fuel.

С + Н2О + СpНxОy = СnНm + СH4 + Н2 + СО

Through conventional burning of wood (1 kg), the calorific value is 2 300 kcal / kg through the thermolysis calorific value is 10 440 kcal / kg.

Compositon: Percentage ratio:
СnНm 19 … 29%
СH4 33 … 45%
Н2 12 … 28%
СО 11 … 18%
СО2 1.5 … 2.5%

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MED WASTE PRO/

Stage:/

Pre-production/

  • Sharps contaminated hypodermic needles, syringes, scalpel blades, Pasteur pipettes
  • Cultures and stocks of infectious agents also called “microbiological waste”, this waste stream includes specimens from medical and pathology laboratories. Includes culture dishes and devices used to transfer, inoculate, and mix. Also includes discarded live and attenuated vaccines
  • Human blood and blood products also known as “liquid medical waste”, this waste stream usually encompasses waste blood, serum, plasma, blood products, and other potentially infectious materials
  • Pathological and anatomical waste tissues, organs, body parts, and body fluids removed during surgery and autopsy
  • Isolation waste generated by hospitalized patients isolated to protect others from communicable disease
  • Contaminated animal carcasses, body parts, and bedding also called “animal waste”, this waste stream is relevant to animals or materials in contact with animals intentionally exposed to pathogens in research, biological production, or in vivo pharmaceuticals testing

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MED WASTE PRO/

Stage:/

Pre-production/

  • Thermolysis: high temperatures and decomposed without oxygen
  • Heating method: by clashes and friction of matter parts
  • Treatment cycle duration: about 40 minutes
  • Nominal waste disposal potential: 50-500 kg waste / hour
  • Treated material aspect: different municipal organic and medical wastes
  • Treated material final volume: about 0.5% of initial volume
  • Treatment cell volume: about 330 liters
  • General control system: programmable logic controller (PLC)
  • Temperature measurement: by resistance variation sensors
  • Cycle recording: time / temperature variation recording
  • Dust abatement: in humid environment
  • Electrical power supply: core motor 15 kW
  • Weight: 1500 Kg

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