Oil sludge processing complex – UNITEX

Objective

to purify water and reprocess a whole range of oil sludge

Products/

UNITEX/

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UNITEX complex is technological equipment designed for thermo-oxidative vortex conversion of oil slurries and production from it of syngas (artificial synthetic fuel).

Main functions of the UNITEX complex are the processing of oil slurries – organic raw materials (oil-processing waste) and their gasification in environmentally friendly manner. UNITEX complex has an adaptive productivity and can recycle from 500 to 3000 kg of raw material per hour.

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UNITEX/

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UNITEX complex a finished product and contains all the components and machinery required to perform its primary function–thermo-oxidative vortex conversion of oil slurries and production from it of syngas (artificial synthetic fuel).

Basis of the UNITEX complex is a vortex gas generator VRG-01 of high-speed high-temperature conversion of raw materials of oil slurries with a
active steam and the air oxidant and reversed extraction of the aerated gas.

Feed occurs through the upper part of the reactor in the fuel-air mixture. Moving along the feed system, the fuel mixture heats up and gets into gas-dynamic vortex furnace. In process during the recovery–concentration of dioxins and furans in the flue gasses without further purification does not exceed 0.1 NG / M³.

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UNITEX/

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  • Applied genuine technology of ionized steam-air
  • Applied genuine technology of resonance acousto-vortex which allows obtaining a syngas with a high calorific value
  • Applied genuine system of flue gasses purification
  • Deep thermal decomposition of carbon materials

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UNITEX/

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  • Feed processing with a high humidity (up to 70%) in contrast to analogues which process organic with a maximum humidity up to 25%
  • Low formation of dioxins and furans, as a result of limited use of air
  • Minimum number of pyrocarbon and charcoal
  • Lower temperature of the process
  • Simple control system
  • Possibility of recycling sludge and hazardous wastes for the production of synthesis gas

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UNITEX/

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Type of equipment Gasifier unit receiving raw materials
Operating pressure in the reactor, bar 0.004. – 0.01
Operating environment steam-gas mixture
Operating temperature, °C 1250 – 1400
Carbon conversion rate, % 99.9
Performance (syngas), Nm3 1000 … 6000
Calorific value of syngas, Kcal / Nm3 3200 … 5500
Chemical composition of syngas (estimated, nominal), %
СО 15 … 20
H2 15 … 20
CH4 3 … 6
CO2 0,5 … 1
N2 30 … 40
Power consumption, kW 10
Raw materials liquid, solid, particulate carbonaceous feed, mix
Humidity of raw materials, % not more than 70
Ash content of raw materials, % not more than 40
Thermal power, max, MW 6.0
Packaging Bulk frame 1 x 20′ container
Size, L x H x W 6000 х 2500 х 2500
Weight, Kg not more than 3000

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UNITEX/

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Н2 39%
СО 24%
СО2 26%
СH4 8%
N2 3%
Cl 0%
LHV, MJ/Nm³ 12 – 13

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EXTRUDER/

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Currently, recycling of “heavy” viscous-sulfur oil in a “classic scheme” is unprofitable, and in some cases impossible. Virtually all types of “heavy” high-viscosity oil contain a low concentration of “light” (fuel) fractions. On installations with a “classical scheme”, selection of these fractions is possible in relation to oil – not more than 25 – 30%. Ensuring an acceptable refining depth of such oil through the use of known techniques (thermal and catalytic cracking) requires large investments,

On installations with a “classical scheme”, selection of these fractions is possible in relation to oil – not more than 25 – 30%. Ensuring an acceptable refining depth of such oil through the use of known techniques (thermal and catalytic cracking) requires large investments, high interest rate of operating costs and working capital.

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EXTRUDER/

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At the core of the new technology is a synergistic effect of influence of various physical and chemical factors on method of deep processing of heavy oil, its separation and obtaining a high yield of “light” oil (enriched with “light” fractions), reducing the sulfur content. Technology implemented is based on a shared resonance hydro cavitation plus microwave exposure on “heavy” viscous oil at low temperatures (significantly lower temperatures in comparison to usual thermal cracking).

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EXTRUDER/

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Our technology and equipment allow to:

  • Organize a mobile and profitable version “heavy” oil processing
  • Increase more than 2 times the output “light” fuel fractions
  • Combine several processing operations in a single unit
  • Reduce harmful effects on the environment
  • Reduce capital and operating costs

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MAK-01-EM/

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MAK-01-EM is autonomous complex, designed for water supply of potable and industrial water purification and desalination of industrial, household, and natural waters and brines, liquid waste disposal.

Technology and equipment related to priority areas of science and technology in solving problems of water conservation and fresh drinking water and environmental security, by regenerating the water used, neutralization and utilization its wastes as well as the further development and implementation of energy-saving alternative source of energy derived from cleaning and processing of domestic, agricultural, medical and industrial liquid waste.

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MAK-01-EM/

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  • Wastewater and sea water purification and desalination
  • Removal of organic contaminants
  • Purification of water from oil pollution
  • Versatility
  • 3 – 4 kW / hour per cubic meter of water
  • Technical resource of the complex is 15 years

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MAK-01-EM/

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MAK-01-EM complex possibilities include its widespread use for purification and desalination of wastewater and marine waters, surface and underground waters, production of technical and drinking water and utilization of liquid waste in industry, agriculture and transport, for equipment of cottages, residential high-rise buildings, towns and settlements with drainless water consumption system, supply of drinking water and electricity during emergencies and other.

The peculiarity of a complex is its multifunctionality. It can be used as a standalone environmentally friendly device for desalination of marine water and the production of drinking and service water, for purification and utilization of domestic and industrial liquid waste, for heating of houses (premises), for the production of electricity or gas.

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MAK-01-EM/

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The principle of operation of the equipment is based on the controlled pulsed influence of electric and magnetic energy on the aqueous liquid.

MAK-01-EM complex productivity of 1 m³/h allows to provide with high-quality water (at a rate of 100 liters per capita per
day) residents of the small village of more than 200 people.

Complex with greater (given) productivity consists of modules, which are based on MAK-01-EM. It enables scaling of
equipment, without changing its life-span, significantly increasing the reliability, economy, and safety.

Operating modes of complex provide quality, sterility and physical and chemical indicators of water, complying with regulations.
Complex is equipped with a remote control system.

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MAK-01-EM/

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  • Municipalities
  • Drainless water systems
  • Water treatment and drinking water production
  • Agriculture
  • Production of medical solutions
  • Disposal of toxic substances
  • Production of emulsions and nanopowders

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MAK-01-EM/

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Name Of Indicators Calculation Formula Value Indicators
Productivity on the water, m³ / hour 1.3 m³ x 1 hour 1
Volume of purified water per day, m³ / day 1 m³ / hour x 20 hour 20
Cost of purified water when running on an external network, $ / hour (1 kW / hour = $ 0.5) 10 kW / hour  x 1.0 x $ 0.5 5
Cost of purified water during the autonomous operation, $ / hour (1 kW / hour = $ 0.0) 10 kW / hour x 1:00 x $ 0.0 0.0
Cost of 1 m³ of drinking water during the autonomous operation, $ 0.10

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